4 Kel-Tec PLR 16 Problems And How To Overcome Them

When it comes to the Kel-Tec PLR 16, enthusiasts often face a myriad of problems. As someone who has extensively field-tested this firearm, I’ve encountered various issues firsthand.

From ejection problems to failure to fire, each challenge provides an opportunity to examine this weapon’s intricacies more thoroughly.

One of the most pressing concerns with the PLR 16 revolves around its reliability. Despite its innovative design, users may encounter feeding problems or recoil spring issues, impacting the overall performance of the firearm.

However, through meticulous testing and analysis, reliable solutions can be uncovered to tackle these obstacles head-on.

Let’s delve deeper into Kel-Tec PLR 16 Problems and explore reliable solutions.

Problems & Solutions at a Glance

4 ProblemsWith Their Quick Solution
Extraction ProblemAddress bolt and extractor issues for improvement.
Failure To FireClean, maintain, consult gunsmith, invest in quality ammo.
Problem with the Recoil SpringReplace the recoil spring or seek expert assistance.
Feeding ProblemUse P-Mags, maintain gun, replace recoil spring, consult gunsmith.
Kel-Tec PLR 16 Problems
Kel-Tec PLR 16 Problems

Kel-Tec PLR 16 Problems With Their Practical Solution:

1. Extraction Problem:

Addressing Kel-Tec PLR 16 Problems requires a comprehensive understanding of its performance in the field.

The PLR 16’s ejection problems can be particularly vexing, especially when it fails to smoothly extract spent casings or chamber the next round.

Users may need more support even with the factory mag loaded with recommended ammo, such as m855 or m193.

Digging into the culprits, one may discover issues like dirt buildup or a rough chamber exacerbating the problem.


To tackle extraction problems at their root, one must delve into the inner workings of the PLR 16.

Disassembling the firearm provides insight into potential chamber irregularities, such as rough surfaces hindering smooth operation.

Significant improvements can be achieved through careful polishing and maintenance, including regular cleaning and lubing.

Through personal history, I’ve discovered that addressing bolt and extractor issues can improve its performance.

Engaging with gunsmiths and fellow enthusiasts has also proven invaluable, although shared insights on different ammo brands have yielded mixed results.

While the process may sometimes be uncomfortable, the satisfaction of enjoying a great firearm outweighs the initial problem.

Read More: 3 Mossberg 464 SPX Problems Unveiled: What You Need To Know!

2. Failure To Fire:

Experiencing a failure to fire can be intensely frustrating. Nothing happens despite having the gun in hand and the finger on the trigger.

This can genuinely deflate one’s confidence, particularly during critical shooting moments.

Various factors contribute to this problem, including insufficient primers, a faulty firing pin, or dirt buildup within the mechanism. Facing a failure to fire is disappointing and, unfortunately, a common occurrence.


To fix the failure To fire effectively,

  • A thorough cleaning to remove dirt and grime is essential. Focusing on the firing pin and bolt, along with regular gun maintenance, can effectively eliminate this problem.
  • If the problem persists, consulting a skilled gunsmith may be the best option. They can precisely identify underlying issues, ensuring that your Kel-Tec functions optimally.
  • Investing in quality ammo can also make a noticeable difference in preventing failure to fire instances.

3. Problem with the Recoil Spring:

The recoil spring serves as a critical component in maintaining proper firearm function.

However, when this component malfunctions, shooters may encounter weird stuff like erratic ejections, damaged case rims, or even feeding failures.

Identifying the culprit behind these issues, whether tube fouling or misalignment, is essential for restoring the firearm’s functionality.


Replacing the component is often the best bet for resolving the problem when faced with recoil spring malfunctions.

While purchasing a new PLR 16-575 Pistol Recoil Spring may seem expensive, it’s a worthwhile investment in firearm reliability. Alternatively, switching to a different brand or model may offer a more cost-effective solution.

For those less handy with firearm maintenance, seeking assistance from a local gunsmith can provide a concrete solution to tube fouling and other related issues.

Additionally, when troubleshooting recoil spring problems, contacting Kel-Tec customer service for expert advice is a no-brainer.

They can provide valuable insights and assistance, especially if you’re experiencing any issues with your firearm, such as those commonly reported with the Kel-Tec Sub 2000 Gen 2.

4. Feeding Problem:

Experiencing feeding trouble at the range can be incredibly frustrating. During a session where you’re putting rounds downrange, the last thing you want is for your gun to malfunction.

The bolt failing to cycle correctly is often a vital indicator of an underlying issue. This can frequently be traced back to an ammo issue or problems with the magazine.

Based on my own experiences, understanding and resolving this problem is crucial for maintaining a smooth shooting experience.


To fix feeding problems, start by ensuring you are using reliable magazines like P-Mags.

Regular maintenance is critical: disassemble the gun, clean it thoroughly, and focus on deburring edges where the bolt interacts with the magazine. This reduces friction and improves cycling.

It’s also essential to keep the recoil spring in top shape. Regularly inspect it and replace it if necessary. Consulting a professional gunsmith is worth it if you’re uncomfortable with these tasks.

They can ensure your firearm is inspected correctly and optimized for performance. If you’re experiencing any issues with your Kel-Tec SU-16, they’ll address Kel-Tec SU-16 Problems efficiently, providing solutions tailored to your firearm’s needs.

My Final Conclusion:

After spending considerable time with the Kel-Tec PLR 16, I’ve encountered and addressed several common issues. Feeding problems and carrying inconvenience can be frustrating, but these challenges can be overcome with elbow grease and attention to detail.

For many folks, the Kel-Tec PLR 16 requires regular maintenance to function optimally. This includes cleaning, deburring, and using reliable magazines. If problems persist, seeking professional help is advisable. A skilled gunsmith can ensure your firearm operates smoothly.

With the proper care, the Kel-Tec PLR 16 can become a reliable partner in your shooting activities. Addressing these issues may take effort, but it will enhance your overall experience with this firearm.

My Friends Feedback:

Gathering insights from friends with experience with the Kel-Tec PLR 16, I’ve encountered valuable observations and solutions to common issues.

One friend pointed out issues with sharp points on the locking lugs, which cause friction with bullets and casings. They recommended consulting a local gunsmith for polishing, as this is a common problem with AR-style weapons.

Another friend mentioned experiencing further problems after addressing the charged extractor and extractor spring. They suggested replacing the weak recoil spring and the little plastic buffer piece to improve tension on the charging handle. This significantly enhanced rounds of ejecting.

Feedback on the gas piston system varied. While some found it well-built and clean, others faced feeding issues until the gun was broken correctly. Using light and wet rounds helped. Upgrading specific components also made shooting more enjoyable and accurate.

Additionally, discussions veered into comparisons with GBBR models like WE Tech and Socom Gear.

Cycling was smoother when adequately lubed up, and bolt action felt smoother out of the box. Understanding gas dynamics with CO2 mags or propane was crucial to prevent stuck open issues or gas leaks.

In conclusion, feedback from friends provided diverse perspectives on addressing Kel-Tec PLR 16 problems—each solution tailored to individual preferences and shooting habits, from polishing to upgrading components.

Common Questions Asked About Kel-Tec PLR 16 Problems:

Is the PLR 16 full auto?

The Kel-Tec PLR-16, a semi-automatic pistol variant of the SU-16, operates on gas and is chambered in 5.56 NATO. It is produced by Kel-Tec Industries located in Florida.

Does the PLR 16 have a safety?

For operator safety and ease of use, the PLR-16 pistol features a manual safety. When engaged, it prevents the trigger from rotating the sear. This safety can be applied regardless of whether the hammer is cocked. The safety is fully engaged only when the red ring is completely covered.

How many rounds can a Kel-Tec hold?

The KSG-25, a singular shotgun, boasts immense firepower storage capacity: accommodating up to twenty 3-inch shells, 24 shells of 2.75 inches, or forty mini-shells of 1.62 inches. Additionally, it can hold one shell in the chamber, totaling twenty-one, twenty-five, and forty-one shells correspondingly.

Is Kel-Tec Made in USA?

Kel-Tec CNC Industries Inc., known colloquially as Kel-Tec, is a United States-based firearms developer and manufacturer. Established by George Kellgren in 1991 and headquartered in Cocoa, Florida, the company began producing firearms in 1995. Initially focusing on semi-automatic pistols, Kel-Tec later diversified its offerings to include rifles and shotguns.

Is Kel-Tec a rifle or pistol?

Kel-Tec categorizes its product line into three primary groups: pistols, shotguns, and rifles.

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